Revolutionary Farm Flaking Solution Transforms Livestock Feed Efficiency

Compact Design for Easy Installation

Bellaex introduces the Grain Flaking Hole-In-One (FAB) system. A groundbreaking farm flaking solution designed specifically for ranches with over 1,000 heads of livestock and small to medium-sized ruminant feed mills. This innovative system is revolutionizing how farms process grains for livestock feed, significantly improving digestion efficiency while reducing operational costs.

The compact farm flaking solution requires minimal installation space with a height requirement of just 6 meters.  Eliminating the need for expensive civil construction investments. Designed with a modular LEGO-style assembly, the system can be operational within five days of delivery, allowing farms to quickly implement advanced feed processing technology without lengthy downtime.

Rapid Processing and Operational Efficiency

“Our farm flaking solution addresses the most critical challenges faced by modern livestock operations,” says a Bellaex technical specialist. “The ability to produce steam-flaked corn just 50 minutes after startup gives ranchers unprecedented flexibility in their feed production scheduling.”

The FAB system processes various grain types, with corn and barley being the most common. The streamlined operation involves cleaning the grain, cooking it for 50-60 minutes. And then flaking it to a thickness of 1.5-2.5mm. The flaked grain, with moisture content optimally increased from 14% to 16-17.5%, is then conveyed to the Total Mixed Ration (TMR) for mixing with other feed components before being delivered to cattle feed troughs.

Simplified Operation and Cost Savings

What truly sets this farm flaking solution apart is its operational simplicity. The system requires only one part-time operator after startup, and the entire operation can be mastered in just 10 minutes. This reduced labor requirement translates to annual cost savings of approximately 100,000 RMB compared to traditional equipment.

The economic benefits extend beyond labor savings. By eliminating the need for dedicated workshop construction, farms can save an additional 100,000-300,000 RMB in infrastructure costs. Most importantly, the improved digestibility of steam-flaked grains enhances feed conversion efficiency by at least 25%, delivering substantial returns on investment.

Proven Results Across Different Operations

Success stories from implementations at Shanxi Dadi Group (5,000 head capacity using 2TPH model) and Henan Zheniu Farming (3,000 head capacity using 1TPH model) demonstrate the versatility and effectiveness of this farm flaking solution across different operation scales.

Available in capacities of 0.5, 1, and 2 tons per hour.  The Bellaex farm flaking solution offers scalable options to match the specific requirements of various livestock operations. With potential equipment investment recovery in as little as seven months.  This innovative system represents not just a technological advancement but a strategic business decision for forward-thinking livestock operations.

For ranches looking to optimize their feed processing operations while maximizing nutritional value, the Bellaex farm flaking solution provides a comprehensive answer to the challenges of modern livestock feeding.