In corn flaking production, the raw material cleaning process is often underestimated. Traditional cleaning equipment focuses solely on "impurity removal" but overlooks the critical requirement of corn flaking – ​low breakage rate is the key to quality. Any damage to corn kernels directly increases powder content in the final product, affecting both product quality and market value.

Industry Challenges: Limitations of Conventional Cleaning Equipment

Most cleaning equipment on the market suffers from three major flaws: ​High Breakage Design: Traditional high-impact cleaning methods cause significant kernel damage ​Inefficient Clean: Single screening mode fails to effectively separate light impurities with similar density ​Energy and Space Waste: Outdated equipment occupies excessive space with inefficient energy consumption

Bellaex's Innovative Solution: Specialized Cleaning System

After two years of joint R&D with specialized manufacturers, we've launched the industry's first ​corn flaking-specific cleaning system, featuring breakthrough technologies: Core Components Dual-layer Vibrating Screen: Incorporates German damping technology with adjustable amplitude to ensure screening efficiency while minimizing breakage ​Self-circulating Air Separator: Equipped with variable-frequency fan for gradient separation of light impurities and dust Intelligent Control System: PLC monitors material flow in real-time, automatically adjusting screen vibration and air volume Five Technological Advantages ​Ultra-low Breakage: Patented damping screen structure significantly reduces kernel damage High-efficiency Clean: Exceptional impurity removal performance ​Energy Saving & Eco-friendly: Remarkably lower energy consumption with excellent noise control Flexible Adaptation: Wide adjustable capacity range with compact footprint Smart Maintenance: Features clogging warning system and quick-release screen

Customer Testimonial: Field Data from Leading Feed Manufacturer

After adopting Bellaex's system, the manufacturer achieved: Significant reduction in product powder content Notable decrease in energy consumption per ton Extended screen replacement intervals Substantial annual cost savings "Bellaex's specialized cleaning equipment completely resolved our long-standing powder content issues," stated the production director, "more importantly, it achieved zero complaints in the process."

 

Professional Advice: Six Criteria for Selecting Cleaning Equipment

1. Breakage control capability

2. Dynamic adjustment function

3. Independent air separation system control

4. Maintenance convenience evaluation

5. Energy consumption comparison

6. Manufacturer's R&D capability

Bellaex remains committed to advancing corn processing technology, providing more professional solutions for the industry.