Corn Flaking Mill

Bellaex corn flaking mills run 24/7 to deliver uniform steam-flaked corn with low fines. Ten models cover 1–10 tons per hour, proven by 300+ installs in 12 years—an ideal fit for modern feed mills and ranch operations seeking consistent quality at a lower cost per ton.

Corn Flaking Mill 1-10 TPH Feed Mill System Uniform Steam Flakes

1-10 TPH corn flaking mill delivers uniform steam flaked corn with hydraulic gap control, stainless enclosure, magnet, 300+ installs lowering cost per ton over 12 years.

Specifications
Photos
Videos

Overview

Who uses it, what it does, and why it pays.

Summary

Bellaex corn flaking mills deliver uniform, low-fines steam-flaked corn around the clock, with ten models from 1–10 TPH and a proven base of 300+ installations over 12 years. Reliability is validated in Morocco, Dubai, Venezuela and beyond, with 30+ large units entering service each year. In China, lines have completed 30 days of 24/7 operation without maintenance—evidence of exceptional uptime and lower cost per ton.

Applications & Materials

Applications: Livestock feed (beef, dairy), integrated feed-mill lines, ranch HIO packages, pre-pelleting or TMR plants.

Materials: Corn, oats, barley.

Model

Alloy rolls: high-Ni-Cr-Mo, HS 75±3; dynamic balance verified. Optional IRLE ORT / Yenar rolls available.

The FC6/7 series have the same appearance, and the FC6060F/FC4150F hosts are displayed separately.

Key Features

Uniform flakes, low fines

Models from 1–10 TPH

Continuous 24/7 operation

Water-managed roll temperature

Quick, repeatable gap settings

Advantages

SS 304 for safety

• Hygienic by design — Fully enclosed housing with SS304 product-contact surfaces helps protect feed quality and speeds sanitation.


• Corrosion-resistant exterior — All-SS304 outer shell endures steam and aggressive cleaning, cutting rust-related downtime.


• Cleaner, safer plant
— High-grade sealing contains steam and dust, improving air quality and protecting nearby equipment.

• Consistent flake quality — Rigid base and square bearing blocks keep rolls aligned for uniform thickness and low fines.

• High uptime, lower cost per ton — Robust mechanics and wear-resistant components reduce unplanned stops and rework.

• Fast maintenance — Large access doors and a service-friendly layout make roll changes and inspections quicker.

10,000-Gauss Metal Guard

• Prevents costly roll damage—captures screws and iron before the nip to avoid chips and crashes.
• More uptime, fewer emergencies—reduces unplanned stops and weekend rebuilds.


• Consistent, low-fines output
—protects roll surface and parallelism for uniform flakes.
• Lower cost per ton—extends roll life and cuts rework/scrap.
• Configurable—upgrade from standard magnets to 10,000-gauss high-intensity units.

SEW-Driven Feed Roll

Even, continuous feed — A SEW-driven stainless feed roll builds a stable bed to the nip, reducing surges and gaps.

Uniform flakes, fewer fines — Consistent presentation across the roll face improves thickness repeatability and lowers breakage.

Fast capacity tuning — VFD speed control and a hydraulic gate let you match throughput in seconds without stopping.

Handles recipe swings — Groove geometry and gate opening adapt to grain type and moisture, keeping motor load steady.

Hygienic & durableSS304 feed roll and contact parts resist corrosion and clean quickly for shorter sanitation windows.

Lower cost per ton — Stable feeding cuts rework, prevents roll shock, and supports higher average line rates.

Precision Hydraulic Gap Control

• On-line thickness tuning—adjust flake gap without stopping to keep throughput steady.

• Repeatable quality
—hydraulics hold roll parallelism and minimize thickness drift across shifts.

• Faster changeovers—switch recipes with fine, dial-in control instead of full stops.

• Lower energy and wear
—accumulator-based, intermittent pump logic cuts run time and heat.

• Safer, simpler operation—manual/auto modes with PLC interlocks and clear readouts.

• Proven design—field-validated on 24/7 duty; micro-adjust mechanism patent (ZL201310303460.7).

Features

What’s included and what you can add.

Standard Features

Enclosed stainless-contact housing (SS304); square bearing blocks; adjustable gap; permanent magnet; scraper system; PLC hydraulic station; energy-saving motors; safety guarding; steam exhaust path.

Optional Features:

10,000-gauss magnet;

Premium bearings;

SEW/IE3-IE4 drives;

Centralized lubrication;

Bearing temperature monitoring;

Siemens electric motor


Models

Choose the capacity that fits today and scales tomorrow.

FC7175SF

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 200 - 220 T/24H
  • Roll Size: 711 * 1500 mm
  • Alloy Thickness: 30 - 35 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 335 rpm
  • Total Motor Power: 113.3 kW
  • Equipment Weight: ≈ 15.5 t
  • Overall Dimensions: 3000 * 2500 * 2000 mm

3.Production Configuration

  • Main Motor Power: 110 kW (1 piece)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC7150SF

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 200 - 220 T/24H
  • Roll Size: 711 * 1500 mm
  • Alloy Thickness: 30 - 35 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 335 rpm
  • Total Motor Power: 113.3 kW
  • Equipment Weight: ≈ 15.5 t
  • Overall Dimensions: 3000 * 2500 * 2000 mm

3.Production Configuration

  • Main Motor Power: 110 kW (1 piece)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper
  • Brand Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC7150F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 200 - 220 T/24H
  • Roll Size: 711 * 1500 mm
  • Alloy Thickness: 30 - 35 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 305 rpm
  • Total Motor Power: 93.3 kW
  • Equipment Weight: ≈ 12.5 t
  • Overall Dimensions: 2700 * 2400 * 2100 mm

3.Production Configuration

  • Main Motor Power: 45 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC6150F

Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

Technical Parameters

  • Equipment Output: 150 - 180 T/24H
  • Roll Size: 600 * 1500 mm
  • Alloy Thickness: 25 - 30 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 340 rpm
  • Total Motor Power: 77.3 kW
  • Equipment Weight: ≈ 8.5 t
  • Overall Dimensions: 2600 * 2200 * 2050 mm

Production Configuration

  • Main Motor Power: 37 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: SKF
  • Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC6125F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 110 - 120 T/24H
  • Roll Size: 600 * 1250 mm
  • Alloy Thickness: 25 - 30 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 365 rpm
  • Total Motor Power: 63.3 kW
  • Equipment Weight: ≈ 6.5 t
  • Overall Dimensions: 2300 * 2100 * 1960 mm

3.Production Configuration

  • Main Motor Power: 30 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC6100F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 60 - 80 T/24H
  • Roll Size: 600 * 1000 mm
  • Alloy Thickness: 25 - 30 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 388 rpm
  • Total Motor Power: 47.3 kW
  • Equipment Weight: ≈ 6.1 t
  • Overall Dimensions: 2050 * 2100 * 1920 mm

3.Production Configuration

  • Main Motor Power: 22 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC6080F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 50 - 60 T/24H
  • Roll Size: 600 * 800 mm
  • Alloy Thickness: 25 - 30 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 388 rpm
  • Total Motor Power: 39.95 kW
  • Equipment Weight: ≈ 5.5 t
  • Overall Dimensions: 1850 * 2100 * 1920 mm

3.Production Configuration

  • Main Motor Power: 18.5 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 0.75 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC6060F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 40 - 50 T/24H
  • Roll Size: 600 * 600 mm
  • Alloy Thickness: 25 - 30 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 294 rpm
  • Total Motor Power: 32.95 kW
  • Equipment Weight: ≈ 4.2 t
  • Overall Dimensions: 1500 * 2100 * 1850 mm

3.Production Configuration

  • Main Motor Power: 15 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: SKF
  • Feeding Reducer Power: 0.75 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC6050F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 30 - 40 T/24H
  • Roll Size: 600 * 500 mm
  • Alloy Thickness: 25 - 30 mm
  • Roll Hardness: 75 ± 3 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Roll Speed: 294 rpm
  • Total Motor Power: 24.95 kW
  • Equipment Weight: ≈ 3.5 t
  • Overall Dimensions: 2100 * 1500 * 1850 mm

3.Production Configuration

  • Main Motor Power: 11 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 0.75 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC4150F

1.Product Composition

  • Flaking machine main body
  • Motor, transmission belt, and motor base
  • PLC hydraulic pumping station

2.Technical Parameters

  • Equipment Output: 80 - 100 T/24H
  • Roll Size: 400 * 1500 mm
  • Alloy Thickness: 20 - 25 mm
  • Roll Hardness: 65 - 72 hs
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)
  • Total Motor Power: 47.3 kW
  • Roll Speed: 440 rpm
  • Equipment Weight: ≈ 4 t
  • Overall Dimensions: 2500 * 1240 * 1870 mm

3.Production Configuration

  • Main Motor Power: 22 kW (2 pieces)
  • Control Voltage: DC24V
  • Bearing Brand: Customerized by Grosper Brand
  • Feeding Reducer Power: 1.1 kW
  • Voltage / Frequency: 380V, 50Hz
  • Hydraulic Pump Station Motor: 2.2 kW
  • Main Motor Brand: Innomotics-Beide Brand
  • Feeding Reducer Brand: SEW
  • Hydraulic Pump Station Motor Brand: Domestic
  • Chinese Brand Motor

FC4080F

1.Product Composition

  • Flaking machine main body​
  • Motor, transmission belt, and motor base​
  • PLC hydraulic pumping station​

2. Technical Parameters​

  • Equipment Output: 40 - 50 T/24H​
  • Roll Size: 400 * 800 mm​
  • Alloy Thickness: 20 - 25 mm​
  • Roll Hardness: 65 - 72 hs​
  • Flaking Thickness: 1.2 - 2 mm (Adjustable)​
  • Total Motor Power: 32.95 kW​
  • Roll Speed: 440 rpm​
  • Equipment Weight: ≈ 3 t​
  • Overall Dimensions: 1800 * 1240 * 1870 mm​

3. Production Configuration​

  • Main Motor Power: 15 kW (2 pieces)​
  • Control Voltage: DC24V​
  • Bearing Brand: Customerized by Grosper Brand​
  • Feeding Reducer Power: 0.75 kW​
  • Voltage / Frequency: 380V, 50Hz​
  • Hydraulic Pump Station Motor: 2.2 kW​
  • Main Motor Brand: Innomotics-Beide Brand​
  • Feeding Reducer Brand: SEW​
  • Hydraulic Pump Station Motor Brand: Domestic Chinese Brand Motor

FAQ

Clear answers to common buying questions.

Can I change thickness online?

Yes—select models support micro-adjust without stopping.

Can the system handle oats or barley?

Yes; confirm recipe settings and target thickness per species (oats/barley differ from corn).

Controls & Safeties

PLC control supports recipes, interlocks and optional bearing-temperature monitoring; centralized lubrication is available to extend bearing life.

FC7175SF Corn Flaker Product Showcase

asd

WAREHOUSE

Feed & Food—Flaking | Grinding | Rolling | Feed Mills Modern workshops, clean assembly halls, and a welcoming office building—built to deliver reliable equipment and on-time projects.

CONTACT US

Connect with BellaEx for flaking and steam-flaking solutions across feed and food industries. Get quotes, technical support, and project consultation from our global team.

ray@bellaex.com
+86-13810151555