Bellaex corn flaking mills run 24/7 to deliver uniform steam-flaked corn with low fines. Ten models cover 1–10 tons per hour, proven by 300+ installs in 12 years—an ideal fit for modern feed mills and ranch operations seeking consistent quality at a lower cost per ton.
1-10 TPH corn flaking mill delivers uniform steam flaked corn with hydraulic gap control, stainless enclosure, magnet, 300+ installs lowering cost per ton over 12 years.
Overview
Who uses it, what it does, and why it pays.
Bellaex corn flaking mills deliver uniform, low-fines steam-flaked corn around the clock, with ten models from 1–10 TPH and a proven base of 300+ installations over 12 years. Reliability is validated in Morocco, Dubai, Venezuela and beyond, with 30+ large units entering service each year. In China, lines have completed 30 days of 24/7 operation without maintenance—evidence of exceptional uptime and lower cost per ton.
Applications: Livestock feed (beef, dairy), integrated feed-mill lines, ranch HIO packages, pre-pelleting or TMR plants.
Materials: Corn, oats, barley.
Alloy rolls: high-Ni-Cr-Mo, HS 75±3; dynamic balance verified. Optional IRLE ORT / Yenar rolls available.
The FC6/7 series have the same appearance, and the FC6060F/FC4150F hosts are displayed separately.
Uniform flakes, low fines
Models from 1–10 TPH
Continuous 24/7 operation
Water-managed roll temperature
Quick, repeatable gap settings
Advantages
• Hygienic by design — Fully enclosed housing with SS304 product-contact surfaces helps protect feed quality and speeds sanitation.
• Corrosion-resistant exterior — All-SS304 outer shell endures steam and aggressive cleaning, cutting rust-related downtime.
• Cleaner, safer plant — High-grade sealing contains steam and dust, improving air quality and protecting nearby equipment.
• Consistent flake quality — Rigid base and square bearing blocks keep rolls aligned for uniform thickness and low fines.
• High uptime, lower cost per ton — Robust mechanics and wear-resistant components reduce unplanned stops and rework.
• Fast maintenance — Large access doors and a service-friendly layout make roll changes and inspections quicker.
• Prevents costly roll damage—captures screws and iron before the nip to avoid chips and crashes.
• More uptime, fewer emergencies—reduces unplanned stops and weekend rebuilds.
• Consistent, low-fines output—protects roll surface and parallelism for uniform flakes.
• Lower cost per ton—extends roll life and cuts rework/scrap.
• Configurable—upgrade from standard magnets to 10,000-gauss high-intensity units.
• Even, continuous feed — A SEW-driven stainless feed roll builds a stable bed to the nip, reducing surges and gaps.
• Uniform flakes, fewer fines — Consistent presentation across the roll face improves thickness repeatability and lowers breakage.
• Fast capacity tuning — VFD speed control and a hydraulic gate let you match throughput in seconds without stopping.
• Handles recipe swings — Groove geometry and gate opening adapt to grain type and moisture, keeping motor load steady.
• Hygienic & durable — SS304 feed roll and contact parts resist corrosion and clean quickly for shorter sanitation windows.
• Lower cost per ton — Stable feeding cuts rework, prevents roll shock, and supports higher average line rates.
• On-line thickness tuning—adjust flake gap without stopping to keep throughput steady.
• Repeatable quality—hydraulics hold roll parallelism and minimize thickness drift across shifts.
• Faster changeovers—switch recipes with fine, dial-in control instead of full stops.
• Lower energy and wear—accumulator-based, intermittent pump logic cuts run time and heat.
• Safer, simpler operation—manual/auto modes with PLC interlocks and clear readouts.
• Proven design—field-validated on 24/7 duty; micro-adjust mechanism patent (ZL201310303460.7).
Features
What’s included and what you can add.
Enclosed stainless-contact housing (SS304); square bearing blocks; adjustable gap; permanent magnet; scraper system; PLC hydraulic station; energy-saving motors; safety guarding; steam exhaust path.
10,000-gauss magnet;
Premium bearings;
SEW/IE3-IE4 drives;
Centralized lubrication;
Bearing temperature monitoring;
Siemens electric motor
Models
Choose the capacity that fits today and scales tomorrow.
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
Product Composition
Technical Parameters
Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2.Technical Parameters
3.Production Configuration
1.Product Composition
2. Technical Parameters
3. Production Configuration
FAQ
Clear answers to common buying questions.
Yes—select models support micro-adjust without stopping.
Yes; confirm recipe settings and target thickness per species (oats/barley differ from corn).
PLC control supports recipes, interlocks and optional bearing-temperature monitoring; centralized lubrication is available to extend bearing life.
FC7175SF Corn Flaker Product Showcase
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BellaEx to be the most trusted, first-choice partner for innovative ruminant feed and food processing equipment solutions.
WAREHOUSE
Feed & Food—Flaking | Grinding | Rolling | Feed Mills Modern workshops, clean assembly halls, and a welcoming office building—built to deliver reliable equipment and on-time projects.
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