Bellaex flaking mills ensure uniform flakes around the clock at high efficiency. FC Series flaking mills are primarily used for steam flaking small grains in standard configurations and are equipped with large-diameter, centrifugally cast, chill-hardened high-Ni-Cr-Mo alloy rolls. The Bellaex corn flaking mill uses a rigid base and square bearing housings to maintain roll alignment, ensuring precise and consistent flaking performance while remaining easy to operate.
The Bellaex flaking machine represents the lowest operating cost solution in the industry. Over the past 12 years, more than 300 units have been installed, with over 30 large-scale systems entering service each year in locations such as Morocco, Dubai, Venezuela, and other regions.
Applications: Bellaex FC Series flaking mills can be used in livestock feed production (beef and dairy cattle, etc.), integrated feed-mill lines, ranch HIO packages, pre-pelleting or TMR plants.
Materials: Bellaex FC Series flaking mills can process corn, oats, barley, soybeans, black beans, and green peas.
Standard configuration (flaking mill): high Ni-Cr-Mo alloy rolls, hardness HS 75 ±3, dynamically balanced (verification provided). Optional IRLE ORT or Yenar rolls are available. The FC6/7 series have the same appearance, and the FC6060F/FC4150F hosts are displayed separately.
The FC6/7 series have the same appearance, and the FC6060F/FC4150F hosts are displayed separately.
Uniform flakes, low fines
Models from 1–10 TPH
Continuous 24/7 operation
Water-managed roll temperature
Quick, repeatable gap settings
Bellaex’s flaking mill features specialized safety and sanitary design and is built with SS304 to ensure stable operation under demanding conditions while reducing downtime and rework, thereby improving production efficiency.
Core Advantages
- Hygienic by design — A fully enclosed housing with SS304 product-contact surfaces helps preserve feed quality and accelerates cleaning.
- Corrosion-resistant exterior — All-SS304 outer shell withstands steam and aggressive washdowns, reducing rust-related downtime.
- Cleaner, safer plant — High-grade sealing retains steam and dust, improving air quality and protecting adjacent equipment.
- Consistent flake quality — A rigid base and square bearing blocks maintain precise roll alignment for uniform thickness and minimal fines.
- High uptime, lower cost per ton — Robust mechanics and wear-resistant components cut unplanned stoppages and rework.
- Fast maintenance — Large access doors and a service-friendly layout speed roll changes and routine inspections.
The Bellaex flaking mill was engineered with particular attention to roll protection, incorporating a 10,000-gauss Metal Guard to minimize the risk of failures during operation.
Core Advantages
- Prevents costly roll damage—captures screws and iron before the nip to avoid chips and crashes.
- More uptime, fewer emergencies—reduces unplanned stops and weekend rebuilds.
- Consistent, low-fines output—protects roll surface and parallelism for uniform flakes.
- Lower cost per ton—extends roll life and cuts rework/scrap.
- Configurable—upgrade from standard magnets to 10,000-gauss high-intensity units.
The Bellaex corn flaking mill uses an SEW-driven feed roll to enhance flake uniformity and consistency, maintain a stable feed, and reduce operating costs.
Core Advantages
- Even, continuous feed — The SEW-driven stainless-steel feed roll builds a stable bed into the nip, reducing surges and gaps.
- Uniform flakes, fewer fines — Consistent presentation across the roll face improves thickness repeatability and lowers breakage.
- Fast capacity tuning — VFD speed control and a hydraulic gate let you match throughput in seconds without stopping.
- Handles recipe changes — Groove geometry and gate opening adapt to grain type and moisture, keeping motor load steady.
- Hygienic and durable — SS304 feed roll and contact parts resist corrosion and clean quickly, shortening sanitation windows.
- Lower cost per ton — Stable feeding cuts rework, prevents roll shock, and supports higher average line rates.
The Bellaex corn flaking mill features Precision Hydraulic Gap Control, enabling precise roll-gap adjustment to meet your requirements and supporting PLC-based manual and automatic control.
Core Advantages
- On-line thickness tuning—adjust flake gap without stopping to keep throughput steady.
- Repeatable quality—hydraulics hold roll parallelism and minimize thickness drift across shifts
- Faster changeovers—switch recipes with fine, dial-in control instead of full stops.
- Lower energy and wear—accumulator-based, intermittent pump logic cuts run time and heat.
- Safer, simpler operation—manual/auto modes with PLC interlocks and clear readouts.
- Proven design—field-validated on 24/7 duty; micro-adjust mechanism patent (ZL201310303460.7).
1.Product Composition
- Flaking machine main body
- Motor, transmission belt, and motor base
- PLC hydraulic pumping station
2.Technical Parameters
- Equipment Output: 200 - 220 T/24H
- Roll Size: 711 * 1500 mm
- Alloy Thickness: 30 - 35 mm
- Roll Hardness: 75 ± 3 hs
- Flaking Thickness: 1.2 - 2 mm (Adjustable)
- Roll Speed: 335 rpm
- Total Motor Power: 113.3 kW
- Equipment Weight: ≈ 15.5 t
- Overall Dimensions: 3000 * 2500 * 2000 mm
3.Production Configuration
- Main Motor Power: 110 kW (1 piece)
- Control Voltage: DC24V
- Bearing Brand: Customerized by Grosper Brand
- Feeding Reducer Power: 1.1 kW
- Voltage / Frequency: 380V, 50Hz
- Hydraulic Pump Station Motor: 2.2 kW
- Main Motor Brand: Innomotics-Beide Brand
- Feeding Reducer Brand: SEW
- Hydraulic Pump Station Motor Brand: Domestic
- Chinese Brand Motor
1.Product Composition
- Flaking machine main body
- Motor, transmission belt, and motor base
- PLC hydraulic pumping station
2.Technical Parameters
- Equipment Output: 200 - 220 T/24H
- Roll Size: 711 * 1500 mm
- Alloy Thickness: 30 - 35 mm
- Roll Hardness: 75 ± 3 hs
- Flaking Thickness: 1.2 - 2 mm (Adjustable)
- Roll Speed: 335 rpm
- Total Motor Power: 113.3 kW
- Equipment Weight: ≈ 15.5 t
- Overall Dimensions: 3000 * 2500 * 2000 mm
3.Production Configuration
- Main Motor Power: 110 kW (1 piece)
- Control Voltage: DC24V
- Bearing Brand: Customerized by Grosper
- Brand Feeding Reducer Power: 1.1 kW
- Voltage / Frequency: 380V, 50Hz
- Hydraulic Pump Station Motor: 2.2 kW
- Main Motor Brand: Innomotics-Beide Brand
- Feeding Reducer Brand: SEW
- Hydraulic Pump Station Motor Brand: Domestic
- Chinese Brand Motor
Product Composition
- Flaking machine main body
- Motor, transmission belt, and motor base
- PLC hydraulic pumping station
Technical Parameters
- Equipment Output: 150 - 180 T/24H
- Roll Size: 600 * 1500 mm
- Alloy Thickness: 25 - 30 mm
- Roll Hardness: 75 ± 3 hs
- Flaking Thickness: 1.2 - 2 mm (Adjustable)
- Roll Speed: 340 rpm
- Total Motor Power: 77.3 kW
- Equipment Weight: ≈ 8.5 t
- Overall Dimensions: 2600 * 2200 * 2050 mm
Production Configuration
- Main Motor Power: 37 kW (2 pieces)
- Control Voltage: DC24V
- Bearing Brand: SKF
- Feeding Reducer Power: 1.1 kW
- Voltage / Frequency: 380V, 50Hz
- Hydraulic Pump Station Motor: 2.2 kW
- Main Motor Brand: Innomotics-Beide Brand
- Feeding Reducer Brand: SEW
- Hydraulic Pump Station Motor Brand: Domestic
- Chinese Brand Motor
1.Product Composition
- Flaking machine main body
- Motor, transmission belt, and motor base
- PLC hydraulic pumping station
2.Technical Parameters
- Equipment Output: 40 - 50 T/24H
- Roll Size: 600 * 600 mm
- Alloy Thickness: 25 - 30 mm
- Roll Hardness: 75 ± 3 hs
- Flaking Thickness: 1.2 - 2 mm (Adjustable)
- Roll Speed: 294 rpm
- Total Motor Power: 32.95 kW
- Equipment Weight: ≈ 4.2 t
- Overall Dimensions: 1500 * 2100 * 1850 mm
3.Production Configuration
- Main Motor Power: 15 kW (2 pieces)
- Control Voltage: DC24V
- Bearing Brand: SKF
- Feeding Reducer Power: 0.75 kW
- Voltage / Frequency: 380V, 50Hz
- Hydraulic Pump Station Motor: 2.2 kW
- Main Motor Brand: Innomotics-Beide Brand
- Feeding Reducer Brand: SEW
- Hydraulic Pump Station Motor Brand: Domestic
- Chinese Brand Motor
1.Product Composition
- Flaking machine main body
- Motor, transmission belt, and motor base
- PLC hydraulic pumping station
2.Technical Parameters
- Equipment Output: 80 - 100 T/24H
- Roll Size: 400 * 1500 mm
- Alloy Thickness: 20 - 25 mm
- Roll Hardness: 65 - 72 hs
- Flaking Thickness: 1.2 - 2 mm (Adjustable)
- Total Motor Power: 47.3 kW
- Roll Speed: 440 rpm
- Equipment Weight: ≈ 4 t
- Overall Dimensions: 2500 * 1240 * 1870 mm
3.Production Configuration
- Main Motor Power: 22 kW (2 pieces)
- Control Voltage: DC24V
- Bearing Brand: Customerized by Grosper Brand
- Feeding Reducer Power: 1.1 kW
- Voltage / Frequency: 380V, 50Hz
- Hydraulic Pump Station Motor: 2.2 kW
- Main Motor Brand: Innomotics-Beide Brand
- Feeding Reducer Brand: SEW
- Hydraulic Pump Station Motor Brand: Domestic
- Chinese Brand Motor
1.Product Composition
- Flaking machine main body
- Motor, transmission belt, and motor base
- PLC hydraulic pumping station
2. Technical Parameters
- Equipment Output: 40 - 50 T/24H
- Roll Size: 400 * 800 mm
- Alloy Thickness: 20 - 25 mm
- Roll Hardness: 65 - 72 hs
- Flaking Thickness: 1.2 - 2 mm (Adjustable)
- Total Motor Power: 32.95 kW
- Roll Speed: 440 rpm
- Equipment Weight: ≈ 3 t
- Overall Dimensions: 1800 * 1240 * 1870 mm
3. Production Configuration
- Main Motor Power: 15 kW (2 pieces)
- Control Voltage: DC24V
- Bearing Brand: Customerized by Grosper Brand
- Feeding Reducer Power: 0.75 kW
- Voltage / Frequency: 380V, 50Hz
- Hydraulic Pump Station Motor: 2.2 kW
- Main Motor Brand: Innomotics-Beide Brand
- Feeding Reducer Brand: SEW
- Hydraulic Pump Station Motor Brand: Domestic Chinese Brand Motor
