ngineered, end-to-end animal feed processing solutions for feed mills, integrators, and nutrition brands. From cleaning to pelleting, cooling, coating, bagging, and automation, we help you boost throughput, hygiene, and consistency while lowering cost per ton.
Animal feed mill equipment for end-to-end processing: cleaning, grinding, mixing, conditioning, pelleting, cooling/drying and packaging. Boost throughput, pellet quality and uptime—request specs.
Overview
Compound feed (mash/pellets/crumbles) for ruminant, poultry, swine
Aqua feed (floating/sinking/micro-pellets), pet food, premix & concentrates
By-product valorization (hull/meal pelleting), on-farm or integrator milling
Corn, wheat, barley, sorghum, soy/meal, oilseed hulls and meals, oats, rice bran, pulses, minerals/vitamins, functional liquids (fats, enzymes, palatants).
The BellaEx process
Efficient in every step of production
Defines truck/rail receiving with sampling and moisture/quality checks. Correct intake prevents off-spec lots entering the silos. Integrated scalpers and aspiration reduce dust from the start.
Hammermills/roller mills achieve target PSD for PDI and digestibility. Auto-screens and load control balance capacity and kWh/ton. Consistent PSD improves conditioner efficiency and pellet strength.
advantages
your success is our success.
Features
Complete flow: intake, pre-cleaning, magnets/sieves, grinding, batching/micro-dosing, mixing, conditioning, pelleting, cooling, screening, coating, bagging/bulk, central dedusting
Hygienic, negative-pressure layout; food-grade contact surfaces where specified
Safety interlocks, explosion relief (ATEX-aware), guarding, and lock-out/tag-out points
PLC control, recipe management, lot tracking, alarm/event history
Documentation for HACCP/GMP+; FAT/SAT and operator training
Equipment Offered
Equipment Offered in This Solution
Pre-cleaners, magnets, scalpers; bucket elevators, chain/screw conveyors; hammermills/roller mills; batching scales and micro-dosing; mixers; conditioners/retentioners; pellet mills; crumblers; coolers (counterflow/horizontal); screens; coaters/liquid dosing; baggers, palletizers, bulk loading; dedusting/filters; PLC/SCADA/MES.
Services and training
From first conversation to steady-state production, we manage the whole journey.
Once we receive your inquiry, we schedule a discovery meeting to clarify goals, formulas, capacities, utilities, and site constraints. A field visit follows to review layout options, existing assets, and EHS requirements. Based on these inputs, our engineering team prepares a concept layout and a budgetary proposal with scope, timeline, and responsibilities clearly defined.
On-site assessment and engineering feasibility.
Our process engineers evaluate raw-material handling, steam and power availability, dust control, and hygiene flows. We map the process (e.g., cleaning → conditioning → pelleting/flaking → cooling → coating → packing) and quantify bottlenecks. The outcome is a feasibility pack: preliminary PFD/P&ID, footprint, utility list, and risk notes—so you can make decisions quickly and with confidence.
Transparent proposals and phased execution.
After concept approval, we issue a detailed technical and commercial offer, including equipment specifications, performance targets, and deliverables. We can phase the project—pilot, partial retrofit, or full greenfield—to match budget and production windows, minimizing downtime for operating plants.
Global installation, commissioning, and handover.
We execute internationally with experienced project managers, multilingual supervisors, and vetted local contractors. Our team oversees logistics, rigging, piping, and electrical works in line with safety standards. Commissioning includes dry/wet tests, recipe setup, and performance runs, followed by Site Acceptance Test (SAT) and documentation handover (as-built drawings, manuals, spare-parts lists).
Lifecycle support and service options.
Choose from preventive-maintenance plans, remote diagnostics, and SLA-based response times. We provide roll reconditioning, critical-spares programs, and seasonal tune-ups so your line stays in spec through heat, humidity, and ingredient variability.
Typical project flow (high level):
Inquiry → Discovery Call → On-Site Survey → Feasibility & Concept → Budgetary Proposal → Detailed Engineering → Manufacturing & FAT → Logistics → Installation (MEP/E&I) → Commissioning & SAT → Training & Handover → After-Sales Service
Practical, outcome-focused training led by senior flaking and feed-process engineers.
With 15+ years in steam flaking and compound feed operations, our trainers focus on what matters on your floor: safety, routines, and repeatable quality. The goal is simple—within the first week after handover, your team is producing to the agreed quality targets for thickness, moisture, and flake integrity.
Structured curriculum tailored to your formulas and utilities.
We combine classroom and hands-on modules: startup/shutdown, roll-gap setting, scraper adjustment, steam quality and conditioning time, dryer/cooler settings, sanitation and allergen control, and changeovers. Maintenance teams receive dedicated sessions on bearings, hydraulics, lubrication, and wear-part inspection to prevent unplanned stops.
Standard deliverables you can rely on.
We provide SOPs, quick-reference checklists, and parameter sheets aligned to your species/formulations. Acceptance criteria and data-logging templates help your QC team verify moisture, density, and temperature. A recommended spares kit and PM calendar keep your store and planners aligned.
Ongoing support, as your team and product mix evolve.
Refresher training is available on site or remotely when you add SKUs, staff, or capacity. We can also audit your line seasonally to keep conditioning, flaking/pelleting, and cooling tuned to incoming grain quality.
Training focus areas (typical):
Safety & EHS • Utilities & steam quality • Conditioning time/temperature • Roll-gap/roll care • Dryer/cooler tuning • QC checks (moisture, bulk density) • Cleaning & sanitation • Changeover discipline • Preventive maintenance
faqs
From 1–2 TPH compact lines to 30+ TPH multi-line mills, with clear upgrade paths.
Hygienic layouts, validated thermal steps, sealed conveying, and traceable batching meet HACCP/GMP+ expectations.
Yes—grinding, conditioning, pelleting, cooling, and automation modules can be added with minimal downtime.
Savings come from energy/kWh-ton reduction, fewer stoppages, and improved quality; we model ROI with your formulas and volumes.
We receive enquiries in English, Español (Spanish), Русский язык (Russian), Français (French) and العربية (Arabic). Our professional team will reply to you within one business day. Please feel free to contact us!
BellaEx to be the most trusted, first-choice partner for innovative ruminant feed and food processing equipment solutions.
WAREHOUSE
Feed & Food—Flaking | Grinding | Rolling | Feed Mills Modern workshops, clean assembly halls, and a welcoming office building—built to deliver reliable equipment and on-time projects.
CONTACT US
Connect with BellaEx for flaking and steam-flaking solutions across feed and food industries. Get quotes, technical support, and project consultation from our global team.