Flaking Mill | Oilseed Flaking machine for Soybean & Rapeseed | Bellaex

Applications: Bellaex F Series oilseed flaking mills can be used in vegetable oil production (pre-pressing and solvent extraction), integrated oilseed-preparation lines, crushing/extraction plants, biodiesel feedstock preparation, and specialty edible-oil mills.

Materials: Bellaex F Series oilseed flaking mills can process flaxseed (linseed), rapeseed/canola, sunflower seed, sea-buckthorn seed, cottonseed, and soybeans.

Standard configuration (oilseed flaking mill): large-diameter, centrifugally cast high Ni-Cr-Mo alloy rolls with a uniformly hardened surface layer, hardness HS 75 ± 3; dynamically balanced (verification provided). Integrated high-strength magnetic separator. Optional IRLE ORT or Yenar rolls are available.

Uniform flakes, low fines

Models from 1–10 TPH

Continuous 24/7 operation

Water-managed roll temperature

Quick, repeatable gap settings

Bellaex oilseed flaking mill equipped with an optional 10,000 Gauss high-intensity permanent magnet system, far superior to standard 3,000 Gauss magnets. This protects the rolls from metallic contaminants like screws or iron pieces that slip through initial cleaning, ensuring reliable performance in oilseed processing lines.

Core Advantages

• Superior capture — 3× stronger than standard 3,000-gauss units for effective metal removal.
• Prevents roll crashes — stops screws and iron from chipping rolls and bearings.
• More uptime — Fewer emergency stops, longer intervals between rebuilds.
• Lower cost per ton — Extends roll life and reduces rework/scrap.
• Configurable — Standard magnets or 10,000-gauss upgrades available.

The F Series flaking mill’s front-mounted hydraulic cylinders deliver precise roll tension control, with a dial scale adjustment locking device for real-time gap regulation during operation (patent-pending in advanced models). Includes intermittent energy-saving hydraulic pumping stations (PLC-controlled in F8150HS/F8150H) and accumulators for efficient, low-energy performance.

Core Advantages

• On-the-fly tuning — Adjust thickness (typically 0.25–0.35 mm) without stopping.
• Repeatable quality — Hydraulics hold parallelism for uniform flakes and low fines.
• Energy efficient — Intermittent, accumulator-assisted pump logic (PLC on F8150HS/F8150H).
• Flexible control — Manual/automatic modes with clear indicators for operators.
• Faster changeovers — Quick recipe and spec changes maintain steady throughput.

The Bellaex oilseed flaking mill is equipped with a built-in Belleville (disc spring) buffer between the movable housing and the hydraulic cylinder, which absorbs impact loads from hard inclusions.

Core Advantages

• Shock absorption — Protects rolls, bearings, and rods from sudden overloads.
• Alignment stability — Maintains geometry in high-vibration, high-throughput duty.
• Less downtime — Mitigates unplanned stops and costly refurbishments.

The Bellaex oilseed flaking mill features high-efficiency motors (e.g., Innomotics and Beide brands, with up to 160 kW in the F8210HS model), dynamically balanced pulleys, centralized lubrication, and real-time bearing temperature monitoring (with SKF bearings in premium models). Variable-speed feed reducers (SEW or Guomao) ensure uniform material flow.

Core Advantages

• High-efficiency motors — Innomotics Beide options up to 160 kW (F8210HS).
• Smooth power transmission — Dynamically balanced pulleys with taper bushings.
• Premium bearings & lube — SKF bearing options and centralized lubrication extend life.
• Real-time monitoring — Bearing temperature sensors support predictive maintenance.
• Controlled, even feeding — Variable-speed reducers (SEW or Guomao) stabilize the bed; soybean capacity typically 280–500 t/24 h.
• High-RPM capability — Stable operation up to 320 rpm.

Centrifugally cast high Ni-Cr-Mo alloy rolls deliver long wear life and consistent surface quality for oilseed flaking.

Core Advantages

• Deep alloy layer — 30–35 mm hardened layer, hardness HS 75 ± 3, dynamically balanced.
• Leak control — End baffles minimize side leakage and material loss.
• Long service between regrinds — Typical 35,000–65,000 t per refurbishment cycle.
• Configurable surfaces — Sand-blasted or wire-brushed finishes for specific oilseeds.
• Trusted options — IRLE ORT or Yenar rolls available to match your process.

• 10,000-gauss high-intensity magnet
• Premium bearings (e.g., SKF)
• Centralized automatic lubrication
• Bearing temperature monitoring
• SEW/IE3–IE4 or Innomotics Beide drives
• Variable-speed feeding reducer (SEW or Guomao) and SS304 feed roll
• Full SS304 outer shell (premium models)
• Premium rolls: IRLE ORT or Yenar, custom surface finishes
• Siemens or dual-motor drive package

• Equipment Output (T/24H): 280-300 (soybean)
• Roll Size (mm): 800 * 1500
• Weight (≈t): 13
• Main Motor Power: 110 kW, 1 set

• Equipment Output (T/24H): 280-300 (soybean)
• Roll Size (mm): 800 * 1500
• Weight (≈t): 12
• Main Motor Power: 55 kW, 2 sets

• Equipment Output (T/24H): 280-300 (soybean)
• Roll Size (mm): 800 * 1500
• Weight (≈t): 11.5
• Main Motor Power: 45 kW, 2 sets

• Equipment Output (T/24H): 180-200 (soybean)
• Roll Size (mm): 800 * 1250
• Weight (≈t): 9.5
• Main Motor Power: 37 kW, 2 sets

• Equipment Output (T/24H): 180-200 (soybean)
• Roll Size (mm): 800 * 1250
• Weight (≈t): 9
• Main Motor Power: 37 kW, 2 sets

• Equipment Output (T/24H): 120-150 (soybean)
• Roll Size (mm): 800 * 1000
• Weight (≈t): 7.5
• Main Motor Power: 30 kW, 2 sets

• Equipment Output (T/24H): 150-180 (soybean)
• Roll Size (mm): 600 * 1500
• Weight (≈t): 8.5
• Main Motor Power: 37 kW, 2 sets

• Equipment Output (T/24H): 110-130 (soybean)
• Roll Size (mm): 600 * 1250
• Weight (≈t): 7.5
• Main Motor Power: 22 kW, 2 sets

• Equipment Output (T/24H): 80-100 (soybean)
• Roll Size (mm): 600 * 1000
• Weight (≈t): 6
• Main Motor Power: 22 kW, 2 sets

• Equipment Output (T/24H): 50-80 (soybean)
• Roll Size (mm): 600 * 800
• Weight (≈t): 5
• Main Motor Power: 18.5 kW, 2 sets

• Equipment Output (T/24H): 50-80 (soybean)
• Roll Size (mm): 600 * 800
• Weight (≈t): 5
• Main Motor Power: 18.5 kW, 2 sets

• Equipment Output (T/24H): 30-40 (soybean)
• Roll Size (mm): 600 * 600
• Weight (≈t): 4
• Main Motor Power: 15 kW, 2 sets

• Equipment Output (T/24H): 30-40 (soybean)
• Roll Size (mm): 600 * 600
• Weight (≈t): 4
• Main Motor Power: 15 kW, 2 sets

Soybeans, rapeseed/canola, sunflower seed, flaxseed (linseed), cottonseed, and sea-buckthorn seed. Confirm conditioning and target thickness per species.

Models cover 1–10 TPH. For soybeans, typical throughput is 280–500 t/24 h depending on model, moisture, and conditioning.

Closed-loop water cooling keeps roll temperature stable to prevent smearing and to maintain uniform flakes.

An inlet permanent magnet is standard; a 10,000-gauss high-intensity magnet is available to capture tramp iron before the nip.

Yes—fully enclosed housing with SS304 product-contact parts, low-leakage seals, and large service doors for fast washdowns.

Centrifugally cast high Ni-Cr-Mo rolls (HS 75 ± 3) with a 30–35 mm alloy layer are designed for long intervals between regrinds (application-dependent).

PLC control supports recipes, interlocks, and optional bearing-temperature monitoring; centralized lubrication is available to extend bearing life. Guarded access doors, emergency stops, and vibration/overload alarms support safe 24/7 operation.