Feed Mill Automation & Control Systems | Smart Upgrade | Bellaex

Bellaex delivers a comprehensive Feed Mill Automation Solution designed to transform traditional feed processing into a digitized, high-efficiency operation. Whether you are building a new plant or upgrading an existing line, our system integrates industrial-grade PLC hardware with advanced SCADA software to cover the entire production lifecycle—from intake to packaging.

Focusing on precision batching, energy optimization, and safety compliance, our control systems are engineered to solve the critical pain points of modern feed mills: rising labor costs, inconsistent product quality, and unplanned downtime. By utilizing top-tier electrical components (Siemens/Schneider) and custom-logic programming, we ensure your plant operates at peak performance with visualized data transparency.

We don’t just sell control cabinets; we deliver a smarter way to manage your feed mill. Based on deep industry insights, our system directly addresses your profitability and operational challenges.

• Universal Compatibility (Retrofit Friendly) Whether you are running a new line or upgrading a 10-year-old plant, our system is designed to fit. We provide customized electrical cabinet solutions that integrate seamlessly with your existing mechanical equipment, eliminating the need for costly machine replacements during upgrades.
• Unmatched Batching Precision (Cost Control) Raw materials account for 70-80% of your costs. Our system utilizes high-precision sensors and optimized algorithms to achieve a static error of ±1‰ and dynamic error of ±2‰. This minimizes ingredient waste and ensures your formula is executed exactly as planned.
• Visible Energy Savings (10-17% Reduction) Cut your electricity bills with our smart logic. By optimizing circuit layouts and utilizing direct-drive control logic with energy monitoring modules, our clients typically see a 10% to 17% reduction in unit energy consumption.
• Seamless Digital Integration (ERP/MES) Future-proof your business. Our system supports deep integration with ERP and MES systems, allowing for real-time data exchange, inventory management, and full production traceability—essential for modern digital transformation.
• Smart Safety & Compliance Operate with confidence. Our solutions strictly adhere to environmental and safety regulations, featuring interlock mechanisms, emergency stops, and automated compliance reporting to help you pass regulatory inspections smoothly.
• User-Friendly Interface No coding skills required. The HMI (Human-Machine Interface) is designed specifically for feed flows. With our on-site training, your operators can master the system in 1-2 days.

• Real-time Visualization: Monitor the status of all intake equipment on a single screen.
• Auto-Routing: Automatic comparison of bin selection and material names to prevent cross-contamination.
• Smart Interlocks: Automatic alarm for wrong bin selection; system delay shutdown after intake is complete to clear residue.

Is your feed mill suffering from frequent breakdowns, outdated controls, or lack of data? You don’t need to build a new factory to get smart.

Bellaex specializes in Feed Mill Control Retrofitting. We understand that replacing mechanical equipment is expensive. Our approach focuses on upgrading the "brain" of your plant while keeping the "body" intact.

• On-Site Assessment: Our engineers can visit your site to map out your existing electrical layout.
• Custom Cabinet Design: We manufacture MCC and PLC cabinets tailored to fit your limited space and specific machine power requirements.
• Minimal Downtime: Our pre-programmed and pre-tested systems ensure the switch-over happens quickly, minimizing production disruption.
• Immediate ROI: Transform an old manual line into a fully automated, digitized factory at a fraction of the cost of a new build.

A: Yes. We specialize in retrofitting. We can conduct an on-site survey to design a custom adapter solution. Whether your machines are 5 or 15 years old, we can integrate them into a modern PLC system without large-scale mechanical replacement.