Purpose-built for poultry layer nutrition, the Bellaex Layer Feed Crusher combines differential toothed/serrated rolls with a uniform feeding module to deliver tight, repeatable particle-size distributions at low fines. Three flow-path modes—Bypass 1st, 1st Only, Dual Continuous—enable rapid recipe changeovers without stopping, so you can match target coarse/fine ratios for pre-layer, grower and layer diets.
The process concept “pellet larger first → controlled post-crushing” reduces die restriction, often lifting pellet-mill throughput significantly versus direct pelleting through small die holes, while lowering specific energy and protecting thermally sensitive nutrients. A hinged access door, sampling port and optional digital gap indication make on-line checks fast and maintenance predictable.
Bellaex’s Layer Feed Crusher have Six capacity points from ≈4 to 20 tph with staged roll counts let you scale output and select single or dual-stage crushing as required. See Models for full specs.
Bellaex's layer feed crusher applies the “pellet larger first → controlled post-crushing” concept to cut die restriction and motor load. Field reports indicate ~10–20% higher qualified particle rate with composite power savings up to ~76.9% under comparable trial conditions.
Core Advantages
• More tons/hour through the pellet mill with lower kWh/t
• Fewer fines and rework via controlled reduction
• Better protection of heat-sensitive amino acids and vitamins
Selectable single/dual (or triple) stages plus three internal flow modes (Bypass 1st / 1st Only / Dual Continuous) let you match starter, grower and layer targets without prolonged downtime.
Core Advantages
• Fast changeovers with internal diverter flaps
• Precision roll-gap handwheel (optional digital display) for repeatable PSD
• Configurable tooth profiles and architecture to hit coarse/fine ratios
An optimized distribution/feeding device builds a stable bed into the nip and balances pressure across the roll face—ideal for corn in layer rations where coarse fraction supports gizzard development and feed intake.
Core Advantages
• More qualified product; fewer surges, amp spikes and fines
• Consistent PSD that improves downstream mixing/conditioning
• Higher pellet-mill stability thanks to steady, even presentation
Access, inspection and repeatability are built in to minimize downtime and speed recipe resets.
Core Advantages
• Large hinged door, sampling port and sight window for fast checks
• Clear gap scale; optional digital indication for quick recipe repeats
• Accessible bearings and drives for shorter planned maintenance cycles
- Enclosed housing with hinged service door; sealing & end-blocking
- Dual-stage crushing chamber with primary & secondary differential toothed/serrated rolls
- 3-mode internal flap system (Bypass 1st / 1st Only / Dual Continuous)
- Precision roll-gap handwheel + scale (repeatable settings)
- Stainless feeding roll with adjustable feed rate
- Selectable discharge paths including bypass channel
- Sampling port & sight window for on-line checks
- Transmission & differential drive (main motor(s), reducer, belts/couplings)
- Safety guarding & emergency stop; door-interlock ready
- 380 V / 50 Hz electrical package (factory standard)
- Industrial bearings & reducers (Guomao or equivalent)
- Carbon-steel industrial coating
