Hulunbuir Xin Dalu Technology Development Co., Ltd.

• Capacity: 2 lines, 10 TPH per line, finished product basis
• Application: Steam-flaked corn for ruminant feed applications
• Scope: Receiving & Cleaning → Tempering and Soaking → Steam Conditioning → Flaking → Drying & Cooling → Packing & Palletizing
• Project type: Retrofit in an existing facility, with site-adapted layout and integration
• Execution milestones: Manufacturing plan issued Jul 2025 → planned manufacturing completion milestone Sep 2025 → commissioning and trial support completed Jan 2026
• Public-level value: Two-line configuration for flexible production planning, module-based scope from intake to packing, coordinated start-up support for structured ramp-up

Hulunbuir Xin Dalu Technology Development Co., Ltd. is based in Hulunbuir, Inner Mongolia, China. The customer selected a two-line steam-flaked corn configuration and implemented the project as a retrofit, prioritizing practical site integration, clear scope boundaries, and coordinated system start-up. The project goal was to retrofit and integrate a complete steam-flaking process chain with commissioning support and clear interface definition.

Commissioning was organized as a staged sequence:

• Module-level checks and dry runs
• Interlock and control logic verification (scope dependent)
• Hot commissioning for conditioning and flaking sections
• Trial runs with stepwise parameter tuning
• Operator training and handover checklist alignment

Bellaex scope (typical, per project):

• Module-based process line concept and interface definition
• Equipment/module supply for the defined process chain
• Integration and commissioning support (on-site or remote, per agreed plan)
• Training and documentation package

Customer / local partner scope (typical, per project):

• Site utility readiness (steam, power, air)
• Civil and installation execution (unless contracted otherwise)
• Local compliance and permitting
• Production staffing for trial runs and acceptance tests

Receiving & Cleaning

This section routes incoming corn through a front-end cleaning train to reduce light impurities and protect downstream equipment. Typical functions include magnetic removal, dust collection, and controlled discharge to the next stage. Integration with site intake layout and dust control is confirmed during engineering.

Tempering / Soaking

Cleaned corn is transferred into tempering or soaking capacity where moisture is added and equalized through controlled residence time. This section is designed to support stable conditioning and flaking by reducing variability entering the conditioner. Interfaces for dosing, monitoring, and material routing are configured per project.

Steam Conditioning

Tempered corn enters steam conditioning where steam is applied prior to flaking. The design intent is to achieve stable pre-flaking conditioning based on project targets and available utilities. Steam source conditions and the automation boundary are defined per project to support commissioning and ramp-up.

Roller Flaking

Conditioned material is flattened through roller flaking to meet the target flake definition required by downstream finishing. Typical design considerations include protection of product-contact areas, stable feeding, and controllable roll-gap adjustment. Control intent focuses on coordinated conditioning and roll-gap management to support stable operation.

Drying & Cooling

Fresh flakes are dried and cooled to reach a stable condition for conveying and packing. The configuration is designed around maintainability, cleaning access, and reliable discharge into finished product handling. Final utility selection and layout interfaces are site-dependent.

Packing & Palletizing

Finished flakes are routed to packing and palletizing to match the required logistics and shipment preparation. Packing format and palletizing interface are project-specific and aligned with site layout, labor plan, and utilities.