Packaging

• Equipment Output (T/24H): 280-300 (soybean)
• Roll Size (mm): 800 * 1500
• Weight (≈t): 13
• Main Motor Power: 110 kW, 1 set

• Equipment Output (T/24H): 280-300 (soybean)
• Roll Size (mm): 800 * 1500
• Weight (≈t): 12
• Main Motor Power: 55 kW, 2 sets

• Equipment Output (T/24H): 280-300 (soybean)
• Roll Size (mm): 800 * 1500
• Weight (≈t): 11.5
• Main Motor Power: 45 kW, 2 sets

• Equipment Output (T/24H): 180-200 (soybean)
• Roll Size (mm): 800 * 1250
• Weight (≈t): 9.5
• Main Motor Power: 37 kW, 2 sets

• Equipment Output (T/24H): 180-200 (soybean)
• Roll Size (mm): 800 * 1250
• Weight (≈t): 9
• Main Motor Power: 37 kW, 2 sets

• Equipment Output (T/24H): 120-150 (soybean)
• Roll Size (mm): 800 * 1000
• Weight (≈t): 7.5
• Main Motor Power: 30 kW, 2 sets

• Equipment Output (T/24H): 150-180 (soybean)
• Roll Size (mm): 600 * 1500
• Weight (≈t): 8.5
• Main Motor Power: 37 kW, 2 sets

• Equipment Output (T/24H): 110-130 (soybean)
• Roll Size (mm): 600 * 1250
• Weight (≈t): 7.5
• Main Motor Power: 22 kW, 2 sets

• Equipment Output (T/24H): 80-100 (soybean)
• Roll Size (mm): 600 * 1000
• Weight (≈t): 6
• Main Motor Power: 22 kW, 2 sets

• Equipment Output (T/24H): 50-80 (soybean)
• Roll Size (mm): 600 * 800
• Weight (≈t): 5
• Main Motor Power: 18.5 kW, 2 sets

• Equipment Output (T/24H): 50-80 (soybean)
• Roll Size (mm): 600 * 800
• Weight (≈t): 5
• Main Motor Power: 18.5 kW, 2 sets

• Equipment Output (T/24H): 30-40 (soybean)
• Roll Size (mm): 600 * 600
• Weight (≈t): 4
• Main Motor Power: 15 kW, 2 sets

• Equipment Output (T/24H): 30-40 (soybean)
• Roll Size (mm): 600 * 600
• Weight (≈t): 4
• Main Motor Power: 15 kW, 2 sets

1. The main body of the flaking machine
2. Motor, belt, and motor base
3. Hydraulic pumping station

• Equipment Output (T/24H): 280-300 (soybeans)
• Roll Size (mm): 800 x 1500
• Alloy Thickness (mm): 30-35
• Roll Hardness (hs): 75 ± 3
• Flaking Thickness (mm): 0.25 - 0.35 (Adjustable)
• Roll Speed (rpm): 310
• Total Motor Power (kW): 92.05
• Weight (≈t): 11.5
• Overall Dimensions (mm): 2500 x 1700 x 2250

• Bearing Brand: Domestic Chinese Brand
• Feeding Reducer Power: 0.55 kW
• Voltage / Frequency: 380V, 50Hz
• Pump Station Motor: 1.5 kW
• Main Motor Brand: Domestic Motors With Energy-saving Labels
• Feeding Reducer Brand: Guomao Brand
• Pump Station Motor Brand: Domestic Chinese Brand Motor

Equipped with an optional 10,000 Gauss high-intensity permanent magnet system, far superior to standard 3,000 Gauss magnets. This protects the rolls from metallic contaminants like screws or iron pieces that slip through initial cleaning, ensuring reliable performance in oilseed processing lines.

Core Advantages

✅ Superior 10,000 Gauss Strength – 3x stronger than conventional magnets for effective metal removal.

✅ Ultimate Roll Protection – Prevents damage from hard contaminants, avoiding costly repairs.

✅ Enhanced Reliability – Supports continuous high-throughput operation without interruptions.

✅ Cost Savings – Reduces maintenance and downtime, extending equipment lifespan.

✅ Safety Assurance – Minimizes risks in demanding oilseed environments.

Front-mounted hydraulic cylinders provide precise roller tensioning, with a dial scale adjustment locking device for real-time gap regulation during operation (patent-pending in advanced models). Includes intermittent energy-saving hydraulic pumping stations (PLC-controlled in F8150HS/F8150H) and accumulators for efficient, low-energy performance.

Core Advantages

✅ Patented Real-Time Gap Adjustment – Allows on-the-fly tuning without stopping, ideal for adjustable flake thickness (0.25–0.35 mm).

✅ Hydraulic Tensioning – Ensures uniform pressure and consistent flaking for oilseeds like soybeans.

✅ Energy Efficiency – Intermittent operation and PLC automation reduce power consumption.

✅ Versatile Control – Manual/automatic modes support various production needs.

✅ Quick Optimization – Faster startups and spec changes, boosting OEE.

Integrated disc spring (Belleville) cushioning system between the movable roll housing and hydraulic cylinder absorbs shocks from tramp metal or hard inclusions in oilseeds, preventing damage to rolls, bearings, and hydraulics.

Core Advantages

✅ Shock Absorption – Effectively buffers impacts, protecting against chipping and failures.

✅ Extended Component Life – Shields hydraulic rods and bearings from excessive loads.

✅ Reduced Downtime – Minimizes unplanned stops and expensive refurbishments.

✅ Enhanced Stability – Maintains alignment in high-vibration environments.

✅ Risk Mitigation – Ideal for oilseed processing with variable material quality.

Features high-efficiency motors (e.g., Innomotics Beide brand, up to 160 kW in F8210HS), dynamically balanced pulleys, centralized lubrication, and real-time bearing temperature monitoring (SKF bearings in premium models). Variable-speed feeding reducers (SEW or Guomao) ensure uniform material flow.

Core Advantages

✅ High-Efficiency Drive – Single or dual motors with taper bushings for smooth, quiet operation.

✅ Premium Bearings & Lubrication – SKF options and centralized systems extend service life.

✅ Real-Time Monitoring – Bearing temperature sensors prevent failures and optimize maintenance.

✅ Adjustable Feeding – Variable-speed control matches throughput (e.g., 280–500 T/24H for soybeans).

✅ Energy Optimization – Reduces power usage per ton while maintaining high RPM (up to 320 rpm).

Utilizes centrifugally cast high-nickel-chromium-molybdenum alloy rolls from CFHI, with 30–35 mm alloy layer thickness, hardness ��75±3HS75±3, and dynamic balancing. Baffles at both ends prevent leakage, supporting 35,000–65,000 tons per refurbishment cycle. Premium options include German IRLE or Turkish Yenar rolls with custom finishes.

Core Advantages

✅ Deep Alloy Layer – Uniform hardness for dimensional stability and long wear life.

✅ High Capacity – Handles high-throughput oilseed flaking with consistent texture.

✅ Leak-Proof Design – End baffles minimize material waste.

✅ Customizable Options – Sandblasted or wire-brushed surfaces for specific oilseeds.

✅ Low TCO – Extended intervals between regrinds reduce ownership costs.